Wireless Crack Width
Monitors for Structural Health Insight
Capture and log crack movement data remotely with precision
monitoring and wireless connectivity for real-time structural analysis
Overview
Strain gauges with IoT-enabled signal conditioning deliver precise structural deformation data in real time. By combining highly sensitive strain detection with advanced data processing and wireless communication, these sensors enable predictive maintenance, structural health monitoring, and real-time safety assessments. Their integration with cloud-based platforms and industrial IoT networks empowers users to access, analyze, and act on data remotely—drastically improving operational efficiency and decision-making across complex infrastructures. These smart systems support both short-term diagnostics and long-term performance analysis across buildings, bridges, pipelines, and other critical assets. As a B2B solution provider, Tilt Deflection Angle offers North American businesses access to next-generation strain sensing technology—combining rugged hardware, scalable software, and cloud-enabled services to help optimize safety, compliance, and lifecycle management.
Core Components
In addition to offering products and systems developed by our team and trusted partners for Draw Wire Sensor (String Potentiometer) with IoT telemetry, we are proud to carry top-tier technologies from Global Advanced Operations Tek Inc. (GAO Tek Inc.) and Global Advanced Operations RFID Inc. (GAO RFID Inc.). These reliable, high-quality products and systems enhance our ability to deliver comprehensive technologies, integrations, and services you can trust. Where relevant, we have provided direct links to select products and systems from GAO Tek Inc. and GAO RFID Inc.
Hardware
Mounting Assemblies – GPS IoT Tracking Accessories secure high-accuracy modules to vulnerable surfaces on insured assets.
High-resolution IR Strain Mapping Cameras (optional) – Chemical and Gas Sensors can be paired to detect stress-related chemical emissions on damaged industrial sites.
Crack Mapping via ToF and IR combo – NFC & HF RFID Readers, Tags & Accessories enable mobile tap-to-read verification of digital damage markers.
Sub-millimeter Alignment Clamps – LF RFID Readers, Tags & Accessories assist in tracking displacement sensor orientation for insurance compliance.
Wi-Fi/Bluetooth Transmission Boards – Wi-Fi HaLow End Devices maintain consistent connectivity across dense finance campus infrastructure.
Software
Local Data Logging Software
Onboard memory stores data even during network outages for future synchronization.
Dashboard Interface
Access real-time crack width data, historical trends, and customizable alerts through cloud-based or local platforms.
Firmware Configuration Tools
Remotely set measurement intervals, reporting frequency, and alert thresholds.
Cloud Services
Local Data Logging Software
Onboard memory stores data even during network outages for future synchronization.
Dashboard Interface
Access real-time crack width data, historical trends, and customizable alerts through cloud-based or local platforms.
Firmware Configuration Tools
Remotely set measurement intervals, reporting frequency, and alert thresholds.
Applications
Robotic gantry stroke sensing Crane boom position monitoring Telescoping actuator tracking Mobile platform travel measurement Vehicle ramp alignment
Industries
Heavy machinery & material handling Construction & logistics Industrial automation & robotics Transportation & fleet systems Mining & agricultural equipment
Key Features
Long-range, compact linear measuremen Wireless telemetry with configurable intervals High-accuracy calibration and retrace compensation Built-in diagnostics (wire tension, cable wear detection) Encrypted communication (TLS/SSL) Automated firmware updates and remote configuration
Integrations
Industrial Protocols: Compatible with MQTT, HTTP, Ethernet, Modbus, OPC UA Systems Integration: Easily connects with SCADA systems, PLCs, MES, and robotics controllers
Compatibility
Protocols: MQTT, HTTP/S, BLE Compatibility: SCADA, MES, PLCs, robotics platforms Cloud Support: AWS IoT, Azure IoT Hub, Google Cloud IoT Third-party products: GAO Tek sensor and GAO RFID systems
Benefits
Simplified installation with minimal wiring Real-time tracking over long travel distances Space-saving form factor for compact machinery Scalable sensor network across platforms Enhanced safety and maintenance with remote data access
Core Components
ASTM E251
CSA S6
IEEE 1451
ASCE 41
ISO 527-1
Case Studies
Sensors
Our position and displacement sensors are engineered for environments where accuracy and durability are critical. These devices deliver precise linear measurements for infrastructure, civil engineering, robotics, and automated systems. Applications include bridge displacement monitoring, rail alignment, and structural expansion tracking. Each unit is tested for stability, repeatability, and resistance to environmental fluctuations. At Tilt Deflection Angle, we tailor solutions with analog or digital outputs to meet unique operational requirements while maintaining data.
Systems
Our tilt and angle measurement systems provide dynamic orientation feedback, crucial for equipment calibration, structural positioning, and geotechnical monitoring. Using MEMS-based inclinometer and gyroscopic technology, we offer single- and multi-axis solutions capable of detecting even the slightest changes in slope or angular displacement. Whether monitoring dam deformation or tower tilting, Tilt Deflection Angle delivers devices that ensure accurate readings, long-term stability, and integration flexibility with control systems or SCADA platforms.
Deformation Sensors
where long-term integrity and safety are paramount, our deflection and deformation sensors offer high-resolution feedback on movement, bending, and stress within materials and support structures. These sensors are ideal for real-time monitoring of tunnels, retaining walls, bridges, and critical load-bearing systems. Engineered with robust housing and advanced materials, our solutions resist moisture, corrosion, and mechanical shock. At Tilt Deflection Angle, we ensure that each sensor is optimized for sensitivity.
Ready to integrate smarter measurement solutions into your operations? Reach out to Tilt Deflection Angle for expert advice, custom quotes, or technical guidance. We’re here to support your projects across North America with high-performance systems and dependable service. Contact Us Now to speak with a specialist.